Industrial Copper Wire Granulator Machine Price

Introduction of copper wire granulator machine:
The JLF series copper wire recycling machine is specifically designed for the efficient recovery of waste copper wires from various sources such as household communication cables, car cables, motor cables, and industrial cables. This system combines a high-efficiency crushing and separation process, along with an advanced dust collection system to ensure clean copper and plastic pellets are produced.


Applications of copper wire granulator machine:

Applicable wires:	Waste communication copper cables, motor cable, car cable, industrial cable, household cable, enamelled cable.
Applicable wire diameter:	0.3-20mm — this is the diameter of each single strand.

If you're unsure whether your cables are compatible with our equipment, feel free to send us a sample for testing. Testing is completely free!



Specifications of copper wire granulator machine:

Model	Recycling capacity	Processed wire dia.	Total power	Voltage	Dimension	Weight
JLF-400-1	80-100kg/h	0.3-20mm	11.92KW	As required	1.5*1.5*1.9m	750kg

Description of copper wire granulator machine:
1. Crushing System: The first stage in the recycling process involves a powerful crusher equipped with 14 moving blades that cut scrap copper wires into small pellets of approximately 5-8mm in size.
2. Screen: Located inside the vibrating separator, the screen helps separate copper pellets from other materials. It has different-sized holes, allowing customers to choose the appropriate size based on the raw material.
3. Blades: There are 12 moving blades inside the system.
4. Output Copper Pellet: After being separated by the vibrator, the copper pellets go through a second small vibrator for further purification. With this machine, you can achieve almost 100% purity in copper.
5. Output Plastic Pellet: Similarly, the plastic pellets undergo a second separation using the small vibrator to ensure high purity.
6. Small Vibrator: Two small vibrators are included for both copper and plastic, ensuring accurate separation at each stage.



Working Principle of copper wire granulator machine:

Wires and cables are fed into the crusher, where they are crushed and the plastic sheath is separated from the copper. The length of the crushed material depends on the mesh size of the riddle—larger meshes result in longer pieces and higher output. The mesh should be selected based on the type of material used in production.

The crushed mixture of copper granules and plastic pieces is then conveyed to the separator via a conveyor. During this process, dust and lightweight plastic fragments (such as fibers, ropes, or tapes) are collected by a pressure-reducing blower. The blower’s opening is connected to a dust collector containing a filter bag, which prevents dust from escaping and protects the environment. Dust and some lightweight plastic fragments are collected in the bag and discharged when it's full.

The separator is used to separate plastic pieces from copper granules. Based on differences in physical properties and specific gravity, there is a deviation in the movement of materials under aerodynamic and vibration friction forces. By adjusting the speed of material conveyance and amplitude parameters, copper granules (with higher specific gravity) move to the bottom of the riddle and move upward, while plastic pieces (with lower specific gravity) move above the copper granules and downward. Eventually, both are discharged through different openings.

Related Machines for Copper Wire Granulator:
Cable stripper: If you're dealing with large multi-strand copper wires, it's recommended to strip the cores before feeding them into the granulator.
Double shaft crusher: For long raw materials, it's beneficial to cut them into smaller pieces before granulating.
Blade sharpening machine: Blades may need maintenance after prolonged use to maintain sharpness.
Magnetic conveyor: If there's a small amount of iron mixed in the copper wire, a magnetic conveyor can be added to remove the iron and increase purity.
Belt conveyor: Provided for customers who require fully automatic copper wire feeding.


Other models available:
Please contact us for more details.



FAQ:
1. Are there any quick-wear parts on the machine?
The main wear parts are the blades and the screen, which have a lifespan of over two years. We also provide a blade sharpening machine for maintenance.

2. What is the maximum continuous working time for the recycling machine?
Typically, it can run for 10 hours per day.

3. Is the machine easy to operate? How many workers are needed?
We have designed a simple yet precise control system. For a single unit, only one operator is required. For a complete recycling line, two workers are needed.

Contact Information:
Attn: Tina Ge
Mobile: +86 159 8192 5357

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