C-Tye Fin Press Production Line Jl21-63b for Air Conditioner Fins

 

1. Specification

1.1 Type: JL21-63B, C-Frame

1.2 Capacity: 630KN

1.3 Strokes per Minute: 100-150 spm

1.4 Stroke of Slide: 50mm

1.5 Die Height Adjustment: 80mm

1.6 Max. Die Set Height: 285mm

1.7 Equipped with motorized adjustment for die-setting height

1.8 Equipped with hydraulic overload protector

1.9 Bolster Area (LR x FB x Thickness): 850x580x90mm

1.10 Bolster Area: (LR x FB): 600x350mm

1.11 Fin Pattern: Buyer supplies the drawing (15.88X33X38.1X8RX1P)

1.12 Equipped with moving junk box

1.13 Equipped with 1P→2P function

1.14 Equipped with lubrication unit to prolong die life

1.15 Equipped with manual oil lubrication pump

1.16 Operation Method: Moving operation panel

2. Uncoiler

2.1 Type: Conicity distended type

2.2 Material: Aluminum Coil

2.3 Max. Outer Diameter of Coil: Φ850 mm

2.4 Inner Diameter of Coil: Φ75±5 mm

2.5 Max. Width of Coil: 300mm

2.6 Feeding Direction: From right to left

3. Oil TANK and Conducted Coil-Feeding

3.1 Type: Oil-bathed type

3.2 Conductor Type: Retainer ring moving

3.3 Aluminum-coil Suppressed Type: Roller

4. Vacuum Sucker and Collection Unit

4.1 Type: Sucked automatically by vacuum air with close/open

4.2 Sucking Adjustment: Adjust the plate of vacuum sucker's exit

4.3 Sucking Area: W300xL1000

4.4 Collection Type: Double-seat movable collection unit

4.5 Stacker Moving Method: Manual

4.6 Size of Fins on Collecting Plate: W300xL1000

4.7 Collecting Height of Material: 600mm

5. Electrical System

5.1 Type: Pendant electrical box, moving operation panel with touch screen

5.2 Power Voltage: Confirmed by the Buyer

5.3 Crossing Cutting: Count periodically, electric cylinder control for fin length

5.4 Stow Count: Count periodically; automatic fin number control

5.5 Air Pressure Requested: 5Kg/cm² (+20%)

6. Others

6.1 Painting: As per YADON catalogue, main machine is white, slide bottom (four surround) is yellow

6.2 Power and Pipe Connection: Supplied by the buyer

6.3 Equipped with safety light curtain

6.4 Foundation: Supplied foundation drawing by the seller, made by the buyer

6.5 Manual: English manual x1

6.6 List of Spare Parts

(1) TC seal 95X125X12: 1

(2) UN seal UN070: 1

(3) UN seal UN020: 1

(4) Foundation Bolt: 4

6.7 Main Parts Brand

6.8 Supply the fin drawing within one week after concluding the contract, including fin pattern drawing and table drawing

7. Acceptance Standard

Acceptance standard: Should be suitable for the technical agreement and fit for the fin die to produce qualified production.

Fin Die

We have been manufacturing fin dies for over 30 years and have supplied more than 3,000 sets of fin dies to our customers. Clients include Germany Volkswagen - FAW Automotive tank air conditioning, Guangdong CHIGO Air Conditioning Co., Ltd., Wuhan New Century Refrigeration Company (exported to Japan Sanyo), and Shanghai Air Conditioner Factory. Additionally, we have exported fin dies to countries such as the USA, Russia, New Zealand, Poland, Iran, UAE, Egypt, Saudi Arabia, and Argentina.

1. Fin Die Features

The fin die is an independent sub-unit from the large mold base, where the blade-edge unit has an independent guide column and guide sleeve. Each processing step includes:

1.1) Drawing Unit: A certain height and diameter convex hull is pre-drawn on the strip material based on calculated data. Each channel has an independent adjustment device, and a position display indicator records the corresponding number of adjustment heights of the channel punch for later convenient adjustment.

1.2) Louver Forming Unit: Flush the louver-type crack on the strip material as required by the fin scheme. The unit has an independent guide column and guide sleeve to ensure reasonable clearance between the upper and lower molds.

1.3) Punching Flanging Unit: Flipping out the straight edge and electro-thermal hole on the strip material with punched convex hull. The unit has an independent guide column and guide sleeve to ensure reasonable clearance between the upper and lower molds.

1.4) Double Flanging Unit: On a flanging cylinder, turn the straw hat outward. There is an independent adjustment device, and a position display indicator can record the corresponding number of adjustment heights of the flanging of the track.

1.5) Slitting Unit: Use three screws to adjust the position of the upper knife to determine the number of rows of the slits. The unit has an independent guide column and guide sleeve to ensure reasonable clearance between the upper and lower molds.

1.6) Embossing Unit: Pressing the fin edge pattern. Adjust the knife position with three screws to determine the number of rows of embossing.

1.7) Feeding Unit: There is a small claw raised into the fin mouth to pull the strip forward one step.

1.8) Leveling Unit:

1.9) Cutting Unit: Cuts the strip material in accordance with the preset number of holes.

The above units are assembled in a large formwork to ensure the relative position of each unit.

2. Fin Die Material

2.1) Knife/Blade Section:

Japan SKD11 for Aluminum fins, HRC60-64

Japan HAP40 powder high speed steel for stainless steel fins, HRC62-64

2.2) Die Base Plate:

Alloy tool steel for punching aluminum fins, HRC28-32

Alloy tool steel for punching stainless steel fins, HRC56-60

2.3) Strong Spring: Japan MISUMI

2.4) Guide Column Guide: Japan MISUMI

3. Life of Fin Die

10 years in normal use, not including wearing parts.

 

4. Main Processing Equipments

Swiss CA20 Precision Walking Wire Cutting Machine

Japan OKUMA-BYJC Machining Center

SYMS VMC CNC Milling Machine

SYMS CAK1626NI CNC Lathe

MG2932B/MG2945B Coordinate Grinding Machine

Taiwan 618-ASD Tool Grinding Machine

Taiwan ESG-818M Tool Grinding Machine

Taiwan ESC-1A618 Tool Grinding Machine

Kunming T4163 Coordinate Boring Machine

Kunming 4240 Coordinate Trampoline

Three-Dimensional Coordinate Measuring Machine

Optical Measuring Instrument

 

HIPHI Z

HIPHI Z Wu Zuo,HIPHI Z Automobile,HIPHI Z Five Seater Car,High Hybrid Pure Electric Vehicle

Xi'an Luguang Xincheng Trading Co., Ltd , https://www.lgxc-autosales.com