**Product Specifications:** - **Voltage:** 220V - **Trademark:** NEW STAR - **Transport Package:** Wooden Case - **Specification:** CE, ISO - **Origin:** China - **HS Code:** 8515809090 This ultrasonic welding machine is designed for high precision and efficiency in various industrial applications. It can be used to weld hard thermoplastics, as well as process textiles and thin films. The machine utilizes advanced technology to ensure reliable and consistent results. **Principles of Operation:** The ultrasonic generator converts high-frequency electrical energy into mechanical vibrations through an ultrasonic transducer. These vibrations are then transmitted to the welding horn via an amplitude modulator, which adjusts the amplitude to suit the specific application. The welding horn transfers the energy to the joint area of the workpieces, where friction generates heat, causing the materials to melt and fuse together. This method allows for strong, durable welds without damaging the surrounding areas. **Ultrasonic Welding Techniques:** **A. Welding** The design of the joint plays a crucial role in the effectiveness of the welding process. A typical joint includes a groove and tongue that help with alignment during assembly and maintain the position of parts during welding. An energy director is also used to concentrate the energy at the joint, ensuring a strong and consistent bond. The machine settings, such as pressure and amplitude, are adjusted to match the material and thickness of the parts being welded. **B. Riveting** Ultrasonic riveting is ideal for assembling plastic parts with metal components. The plastic part is fitted with studs that are then pressed into place using a specially shaped horn tip. The vibration creates friction, melting the plastic around the stud, which then solidifies to form a secure rivet. This technique is widely used in automotive and electronic industries. **C. Embedding** This process involves embedding metal components, such as threaded inserts or bolts, into a plastic part. The oscillating horn creates friction between the metal and the plastic, melting the surrounding material. The machine pressure then displaces the molten plastic into the surface of the metal component, securing it in place once cooled. **Key Features:** - **PLL Auto Tuning:** Ensures stable frequency output regardless of temperature changes, improving performance and reducing failure rates. - **Voltage Feedback:** Maintains steady output voltage and amplitude without the need for an AVR system, allowing input voltages between 180V and 240V. - **Overload Protection:** Monitors current and voltage levels to prevent damage from overloads. - **Soft Start Protection:** Reduces stress on the horn during startup, minimizing the risk of malfunction. - **Multi-Welder Cylinder Synchronization:** Ensures smooth operation when multiple welders are used simultaneously. **Note:** To better tailor the machine to your needs, please provide the following information: 1. Material type of the product 2. Exact dimensions of the parts 3. Specific welding requirements 4. 3D drawings (if available) 5. Photos or samples of the workpieces 6. We can customize the machine based on your specifications **Our Services:** - Custom-made ultrasonic welding machines for various industries - OEM and ODM options available - Professional engineering support, meeting national safety standards - Fast response and excellent after-sales service - Contact us via email, phone, Skype, Hotmail, or MSN for assistance **Product Images:** [Image of Ultrasonic Welding Machine for Gas Meter](http://i.bosscdn.com/uploads/22/01/9c/49c379fbb63695aea117f36592.jpg) [Image of Ultrasonic Welding Machine for Gas Meter](http://i.bosscdn.com/uploads/42/01/f9/def7905fdb5229d2da66c8371f.jpg) Whether you're looking for standard or custom solutions, we offer high-quality, reliable ultrasonic welding equipment tailored to your unique requirements. Let us help you achieve superior welding results with our advanced technology and dedicated support.

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